Customization
Custom Injection Molding Machine Solutions
Equipment Configured Around Your Production Requirements
Every injection molding project has unique technical requirements. Product dimensions, plastic materials, mold design, production volume, factory conditions, and local electrical standards all influence the final machine configuration.
For this reason, SHENZHOU does not limit customers to fixed machine specifications. In addition to our standard machine series, we provide configuration options that allow equipment to be matched to specific production requirements while maintaining compatibility with the customer's manufacturing process.
Our engineering team evaluates technical information before recommending machine configurations to help ensure that equipment, molds, and production objectives work together efficiently.
A machine producing large industrial containers has different requirements from one manufacturing cosmetic packaging or precision electronic components.
Differences may include:
- Product size
- Product weight
- Plastic material
- Mold dimensions
- Number of cavities
- Cycle time
- Automation level
- Factory utilities
- Local electrical standards
What Can Be Customized
Depending on the machine model and project requirements, several aspects of the equipment can be configured before production.
Electrical Configuration
Electrical systems can be prepared according to local operating standards.
Options may include:
- 220V / 380V / 400V / 415V / 440V
- 50Hz or 60Hz frequency
- Three-phase electrical systems
- Electrical components suitable for local standards
- Power cable specifications
- Electrical cabinet labeling
Machine documentation can also be prepared according to customer requirements.
Controller Language
To simplify machine operation, controller interfaces may be supplied in different languages where supported.
Available language options may include:
- English
- Chinese
- Russian
- Spanish
- Arabic
- Other languages depending on controller compatibility
Servo System Configuration
Different production environments have different expectations for energy consumption and machine response.
Servo systems may be selected according to production requirements, including:
- Standard servo configuration
- High-response servo systems
- Energy-saving configurations
- Components from customer-specified brands where available
Selection depends on production intensity, operating schedule, and customer preference.
Hydraulic Components
According to project requirements, configuration options may include different specifications or customer-preferred brands for:
Hydraulic pumps
Hydraulic valves
Sealing components
Hydraulic motors
Oil cooling systems
Component selection depends on machine size and operating conditions.
Screw and Barrel Configuration
Plastic materials have different melting characteristics.
Appropriate screw design contributes to stable plasticizing performance and product quality.
Configuration may be adjusted according to materials such as:
- PP
- PE
- PET
- PVC
- ABS
- PA
- PC
- Engineering plastics
Selection considers:
- Screw diameter
- L/D ratio
- Compression ratio
- Plasticizing capacity
- Wear resistance
- Corrosion resistance
The injection unit can be matched according to:
- Product weight
- Mold cavity number
- Shot volume
- Material characteristics
- Required injection speed
Proper matching helps improve production stability and material utilization.
Depending on mold dimensions and production requirements, configuration may include:
- Clamping force selection
- Tie bar spacing
- Platen dimensions
- Mold opening stroke
- Ejector stroke
- Mold thickness range
Correct matching improves mold compatibility and simplifies future mold replacement.
Machine Appearance
Machine appearance may be adjusted according to customer requirements.
Available options include:
Machine color
Company logo
Nameplate information
Safety labels
Brand identification
OEM identification
These options are commonly requested by equipment distributors and OEM partners.
Robot Interface
For manufacturers planning automated production, machines can be prepared with interfaces compatible with automation equipment.
Typical applications include:
Take-out robots
01
Conveyor systems
02
Vision inspection systems
03
Automatic packaging equipment
04
Central material feeding systems
05
Auxiliary Equipment Matching
Instead of supplying only the injection molding machine, production systems may also include compatible auxiliary equipment.
Depending on project requirements, recommendations may include:
- Hopper dryers
- Chillers
- Mold temperature controllers
- Auto loaders
- Mixers
- Crushers
- Conveyors
- Industrial robots
Equipment selection is based on production capacity, material characteristics, and factory layout.
Production Line Planning Support
Technical support may include:
- Equipment layout suggestions
- Utility requirement recommendations
- Cooling water planning
- Electrical power estimation
- Material conveying arrangements
- Production workflow planning
- Space utilization recommendations
Information We Request Before Recommending A Configuration
To recommend a suitable configuration, our engineering team generally reviews several production details.
Typical information includes:
- Product photographs or drawings
- Product dimensions
- Product weight
- Plastic material
- Annual production capacity
- Mold dimensions
- Number of cavities
- Existing mold drawings if available
- Production cycle expectations
- Factory voltage
- Automation requirements
Providing this information allows recommendations to be based on production requirements rather than assumptions.
Our Configuration Process
Equipment configuration follows a structured process designed to improve communication and reduce unnecessary revisions.
Production Discussion
We review the customer's products, materials, molds, and production objectives.
Technical Evaluation
Engineers evaluate machine specifications and determine suitable configurations.
Configuration Confirmation
Machine specifications, optional components, electrical standards, and accessories are confirmed before production begins.
Manufacturing
The machine enters production according to the confirmed technical specifications.
Testing
Configured equipment undergoes operational testing before shipment.
Delivery and Technical Support
Technical documents and operating guidance are provided to assist installation and commissioning.
Suitable for Different Business Models
Our configuration services support customers with different purchasing objectives, including:
Plastic product manufacturers
1
>>
Factory expansion projects
2
>>
New production facilities
3
>>
Equipment distributors
4
>>
OEM machinery suppliers
5
>>
Engineering contractors
6
>>
Government procurement projects
7
Configuration recommendations are adjusted according to project scale, production requirements, and local operating conditions.