The Medicine Bottle Injection Machine is an integrated injection blow molding (IBM) system designed for high-precision production of pharmaceutical plastic bottles and medical packaging containers.
The machine integrates injection molding and blow molding into a single continuous cycle, enabling stable batch production and ensuring consistent dimensional accuracy, uniform wall thickness, and high repeatability required for pharmaceutical packaging applications.
Production Process
The machine performs a fully automated and synchronized molding cycle:
Mould closing → preform injection → holding pressure → screw back → preform conditioning → mold transfer → blow molding → cooling → demolding → cycle repeat
Core Technical Advantages
Precision Control: Equipped with advanced servo-driven systems, ensuring ±0.05mm positioning accuracy.
GMP Compliance: Engineered for clean-room operation, featuring an anti-pollution design to meet strict pharmaceutical standards.
High Output Efficiency: Optimized turret rotation and optimized molding cycles reduce production time by up to 15% compared to standard models.
Material Versatility: Fully compatible with PP, PE, PET, and other medical-grade polymers.
Mold Cavity
We provide flexible mold cavity solutions ranging from 1 to 20 cavities, tailored specifically to your required output and bottle size.
|
Cavity Count |
Max. Bottle Vol. (ml) |
Max. Height (mm) |
Max. Dia (mm) |
Typical Application |
|
1 - 2 |
800 |
200 |
80 |
Large medical containers / Specialized kits |
|
3 - 6 |
400 |
180 |
60 |
Standard medicine bottles |
|
7 - 10 |
250 |
140 |
50 |
High-volume pharmaceutical packaging |
|
12 - 15 |
100 |
100 |
45 |
Small vials / Ointment jars |
|
18 - 20 |
40 |
70 |
35 |
Precision eye-drop or diagnostic vials |
Specifications
|
System |
Item |
Specification |
|
Injection Unit |
Screw Diameter |
45 mm |
|
|
Max Injection Capacity |
260 g |
|
|
Heating Power |
10 kW |
|
|
Heating Zones |
3 zones |
|
Clamping System |
Injection Clamping Force |
450 kN |
|
|
Blow Clamping Force |
78 kN |
|
|
Mold Opening Stroke |
120 mm |
|
|
Max Mold Platen Size |
560 × 390 mm |
|
|
Min Mold Thickness |
240 mm |
|
Product Range |
Bottle Volume |
3–800 ml |
|
|
Max Bottle Height |
≤200 mm |
|
|
Max Bottle Diameter |
≤80 mm |
|
Power & Operating System |
Total Installed Power |
34–38 kW |
|
|
Motor Power |
18.7–22 kW |
|
|
Hydraulic Pressure |
14 MPa |
|
|
Pneumatic Pressure |
1.0 MPa |
|
Cooling System |
Water Consumption |
3 m³/h |
|
|
Compressed Air |
Industrial standard supply |
|
Machine Structure |
Machine Dimensions |
3.5 × 1.4 × 2.3 m |
|
|
Machine Weight |
5.5 tons |
Standard Spare Parts Configuration
Each machine is delivered with essential industrial-grade components for installation and maintenance:
- Heating bands for barrel system
- Hydraulic cylinder sealing components
- Solid state relays
- Thermocouples for temperature control
- Proximity switches
- Level adjustment pads
- Lubrication oil system (industrial grade 5KG set)
- Electrical control components and installation tools
Application Scope
This machine is suitable for pharmaceutical and medical packaging production, including:
- Pharmaceutical medicine bottles (3ml–800ml)
- Transparent medical containers
- Measuring bottles and dosage containers
- Ointment and cream packaging bottles
- Medical storage and protective packaging containers
It is especially suitable for high-volume pharmaceutical packaging manufacturers requiring stable dimensional consistency.
Installation & After-Sales Support
We provide complete technical support for global B2B customers:
Remote Technical Support
Real-time troubleshooting and production guidance via remote assistance.
On-Site Commissioning Service
Engineer dispatch available for machine installation, debugging, and production startup.
Operator Training
Guidance for machine operation, maintenance, and production optimization.
Spare Parts Supply System
Long-term supply of replacement components to ensure continuous production stability.
Why Choose Us
ISO Certified Quality System: Our manufacturing process is certified by ISO 9001 (TÜV SÜD Germany), ensuring strict and consistent quality control.
Global Market Experience: Our machines are widely used in China, the Middle East, Southeast Asia, Russia, Central Asia, and Africa.
Stable Engineering Performance: We use imported hydraulic and electrical components to ensure stable operation and long service life.
Complete Production Solution Support: We provide machines, molds, and technical support to help customers set up or expand full injection and blow molding production lines.
FAQ
Q: What is the typical cycle time for this machine?
A: Depending on bottle volume, material, and cavity count, the cycle time typically ranges from 6 to 12 seconds, supporting high-volume, continuous production.
Q: Does the equipment comply with international quality standards?
A: Yes. All manufacturing processes are conducted under ISO 9001 certified management systems (TÜV SÜD). Machines are designed to accommodate standard pharmaceutical clean-room requirements.
Q: What is the international service and support process?
A: A: Support includes 24/7 remote diagnostic assistance for troubleshooting and the availability of on-site commissioning engineers for global factory installation and staff training.
Q: Which brands are used for core electrical and hydraulic components?
A: We utilize internationally recognized components to ensure reliability and parts accessibility, including Siemens or Mitsubishi for PLC systems, Rexroth or Yuken for hydraulics, and Omron or Schneider for sensors.
Q: What is the expected maintenance schedule?
A: Each machine includes a standard maintenance kit (e.g., heating bands, seals, thermocouples). We provide a comprehensive technical manual outlining routine maintenance intervals to ensure long-term mechanical consistency.
Q: What information is required to receive a formal quotation?
A: To provide an accurate estimate, please share your bottle technical drawings, target annual production volume, preferred material (e.g., PP, PE, PET), and any specific facility voltage requirements.
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